UltiMate Series

Item 5: Veneer veneer horizontal stitching machine
Model: UltiMate Series

Mechanical specifications
Mechanical model: UltiMate 3400 UltiMate 2800
Vene length: 450 ~ 3400 mm 450 ~ 2800 mm
Veneer thickness: 0.25 ~ 1.5 mm 0.25 ~ 1.5 mm
Veneer width: minimum 75 mm (first 85 mm) minimum 75 mm (first 85 mm)
Stitching speed: up to 15 ~ 20 stitches / minutes up to 15 ~ 20 stitches / minutes
Electricity: about 28 kw about 23 kw
Compressed air: 5 bar 5 bar
Mechanical dimensions (L x W x H): 4800 x 1800 x 1800 mm 4200 x 1800 x 1800 mm
Mechanical net weight: about 6200 kg about 5300 kg
Body color: RAL 8019 / RAL 9003 RAL 8019 / RAL 9003

Longde's veneer veneer "horizontal" stitching machine UltiMate series is designed for splicing long veneer veneer materials. After the veneer veneer to be spliced is accurately cut into straight lines by using a shearing machine, the process of pre-coating (using PVAc or urea glue) is completed, that is, the preparation action before splicing is completed. The veneer veneer horizontal stitching machine is used for the production of long veneer several times as long as the longitudinal stitching machine. Longde also offers an automatic conveyor trimming stacking system (optional) that allows customers to take a big step towards automated production. The pre-coating process is recommended to use the veneer double-knife shearing machine produced by our company. CutMate D system

 

Column and veneer veneer double-coated automatic gluing machine GlueMate 700, together with the single veneer expansion machine FanningMate, can form a complete automatic veneer splicing production line.

Characteristics
Photoelectric switch cleaning system
Using Japan YUKEN (oil research) hydraulic system
Using Japan MITSUBISHI PLC control system
Using German FESTO air compressor system
 splicing thickness 0.2 mm very thin veneer (specific tree species)
 side metal plate: can be adjusted to the appropriate position according to the length of the veneer veneer, ensuring that the splicing head and tail are aligned
 splicing mode: you can choose the splicing fixed number of sheets or the fixed size cutting mode, you can freely choose the splicing size
 Self-checking system: Sensor alarm system can quickly check all PLC I/O contacts to reduce downtime
 group memory: This function can memorize the splicing conditions required for the veneers of different tree species, effectively saving the user set time.
Two-stage feeding system: the first section first locates the parallelism of the incoming veneer, avoiding misalignment during the second feeding, resulting in seamping
Parallel positioning function of eucalyptus wood: After each fixed width cutting, the splicing origin is automatically positioned to ensure the same size of the veneer after splicing, and can be automatically executed after setting the number of times.
Safety protection device: equipped with safety grating protection device, mechanical design fully complies with European safety regulations, effectively avoiding any operational hazard caused by human error
 Remote monitoring and repair system: The network is provided by the user manufacturer. When the fault occurs, our sales staff can monitor the client PLC program through the Internet and solve the customer problem in real  time.

UltiMate series

 

Hydraulic cutter control system: The spliced veneer can be cut to a fixed width according to customer's requirements. By manipulating the man-machine interface control panel, the user can easily adjust the spliced veneer size.

Independent cylinder pressure beam: Independent cylinders distribute the splicing pressure evenly over the veneer, avoiding the deformation of the pressure beam after being used for a long time, resulting in uneven splicing pressure and affecting the splicing effect.

Human machine interface control panel: All operation control systems are located in front of the operator, and with the PLC-controlled human-machine interface, when the operator splicing the veneer with different thickness, it can effectively save the idle time caused by the adjustment parameters.